Over time, there has been massive growth in the packaging industry. Packaging companies have introduced various techniques and procedures to deliver the perfect design to the box. Initially, there was no machine to carry out the designing of the product packaging. But with the die-cut technology, they have taken the packaging industry to the next level. After the invention pf the die-cut machine, it is benefiting the custom boxes companies in many ways. When talking about the die-cut, you have to be careful about material and machinery for the die-cut boxes because the die-cuts process does not go with any materials. selecting the material type is depending upon your needs and the design structures.
The material like sheet metals, foam, adhesive tapes, plastics, paperboard, corrugated cardboard, chipboard, paper, cloth, foil fiber, and rubber can undergo the die-cut process. In one work, the material with low strength is best for the die-cut boxes. But all content is not suitable to execute the design properly. You need to consider various factors when selecting the right boxes to die-cut. Plastic, tin, and corrugates boxes are the best material for the die-cut boxes, but are they eco-friendly and can carry out designs? To find out more about the diet-cut material, let us explore the die-cut.
What Are Die Cuts and Which materials are Best?
Die-cutting is the famous die-cut boxes manufacturing procedure. In which manufacturers use die to create the pattern, designs, and shapes in low-strength material like fiber, corrugates fiberboards, foam, wood, and much more. To get the custom die-cut boxes, the packaging companies have the die-cutting machines.
This cutting machine can shape the material into customer desired shapes. Various companies use these machines to build innovative and appealing custom die-cut boxes with their logo printed on it. For a smaller business, you can get the die-cut boxes wholesale from the packaging companies. All you need is to provide the requirements.
In the manufacturing of the die-cut boxes, there is a step called die-lines. Companies use die-lines to outline the box shape before proceeding with the cutting.
The die-cutting procedure has the origin in printing (letter pressing) and developed to become the particular manufacturing process. In this printing process, companies prefer a printing plate, and on the other hand, it consists of the high mounted wood steel cutter.
What are the types of Die-Cutting?
There are various types of die-cutting. here are some die-cutting
Blanking: this procedure produces the perfect degree of flatness. In this, you clip the flat material from the exterior edge then slice.
Drawing: this type is best to create Die-cut boxes for long products. In this, it pulls material to the pre-determined measurements.
Framing: In this, you can shape the raw material on the curved surfaces. It is best for cylindrical packaging.
Coining: From these techniques, you can create the hole in the materials bis pressurized force.
Broaching: this technique is best for cutting off that material that is too thick and too hard.
Die-Cut Cardboard Boxes Material:
When talking about the material for the die-cut boxes, the fiberboard, and the cardboard boxes are the most common. Talking about the cardboard, it is the general term for the heavy-duty material of different strengths. The corrugated cardboard has multiple layers of the flutes that provide strength to the die-cut boxes. Besides the power, the next important reason for its popularity is the biodegradable property.
These boxes die cuts are eco-friendly and reflect how your brand is working to promote “Green Planet.” They are lightweight and can bear weight, and now shipping companies prefer these boxes for mailing. Here are the few examples of the corrugated Die-cut Boxes.
Pizza Die Cut Boxes:
These pizza die-cut boxes are unique. It is back panel opens up and folds, going easy removal of content or the pizza from it. You can get the Die-cut boxes for the pizza in various shapes. Its square shape keeps the round pizza in place and allows the customer to take out the pizza quickly.
These cardboard die-cut boxes keep the pizza fresh and hot. It is the quality of the corrugated material that keeps the product from moisture and humidity. You can customize these pizza boxes as per your requirements.
Die-cut Boxes for Cup Cakes or cakes
Die-cut boxes are the best when you are running bakery business. This die-cut box with the window adds a plus factor to this simple brown box. These window boxes are best for the bakery items. It will allow the customer to get the sneak peek of the product. Packaging companies have died for the window boxes, and you can get them in bulk. These cupcakes die-cut boxes are available with or without windows. These are the few examples of the die-cut boxes. You can get custom die-cut boxes as per the product need.